Fiber Laser Tube Cutting Machine (1.5kW-30kW) - Complete Solution for Precision Tube Processing

Product Overview:

Our advanced Fiber Laser Tube Cutting Machine series represents the ultimate solution for modern tube and profile fabrication. Engineered with cutting-edge fiber laser technology and intelligent CNC systems, this series delivers unparalleled precision, speed, and versatility in processing round tubes, square tubes, rectangular tubes, and various structural profiles. With power options ranging from 1.5kW to 30kW, our machines are designed to handle everything from delicate medical components to heavy industrial structural elements.

The innovative modular design combines robust mechanical construction with sophisticated software control, enabling seamless processing of carbon steel, stainless steel, aluminum, copper, and brass tubes. Our machines feature automatic loading/unloading systems and sophisticated nesting software that maximizes material utilization while minimizing production time.

Core Components System:

1. Laser System & Cutting Head

• High-Performance Fiber Laser Source: IPG/Raycus/Max Photonics lasers with stable power output
• Intelligent Cutting Head: Precitec/Raytools cutting head with automatic focus adjustment
• Collision Protection: Integrated collision detection and protection system
• Nozzle System: Quick-change nozzle design with automatic cleaning

2. Mechanical Structure

• Heavy-Duty Bed Structure: Reinforced welded steel construction with stress-relieving treatment
• Precision Motion System: High-precision linear guides and rack-and-pinion transmission
• Rotary Axis: High-torque servo-driven chuck system with automatic centering
• Support System: Adjustable roller supports for different tube diameters

3. Control & Software

• CNC Controller: Cypcut/Beckhoff advanced control system
• Dedicated Software: Tube-specific nesting and programming software
• Database System: Comprehensive material and process parameter database
• Remote Monitoring: IoT connectivity for remote diagnostics and monitoring

4. Material Handling

• Loading System: Automatic tube loading rack (standard/optional)
• Unloading System: Finished part collection system
• Detection System: Tube straightness and position detection
• Debris Management: Integrated cutting debris removal system

Technical Specifications Table

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Cutting Capability Reference Table:

Carbon Steel Tube Cutting Parameters

Stainless Steel Tube Cutting Parameters

Aluminum/Copper Tube Cutting Parameters

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Key Features & Advantages:

Precision Engineering Features:

• High-Accuracy Bevel Cutting: Advanced 3D bevel cutting capability up to ±45° with precision angle control for perfect weld preparation
• Intelligent Nesting Software: Automatic nesting optimization with common-cut technology reducing material waste by up to 15%
• Zero-Tail Loss Cutting: Specialized algorithms eliminate material loss at tube ends
• Automatic Tube Measurement: Integrated measurement system detects tube diameter and straightness variations
• Marking & Engraving: Integrated laser marking system for part identification and tracing

Productivity Enhancements:

• Quick Setup Time: Automatic tool calibration reduces setup time by 70%
• High-Speed Processing: Rapid acceleration up to 2G with precision positioning
• Continuous Production: Automatic loading systems enable 24/7 operation
• Minimal Maintenance: Fiber laser source requires minimal maintenance compared to CO2 lasers

Quality Assurance:

• Consistent Cut Quality: Real-time monitoring ensures consistent cutting quality throughout production runs
• Burr-Free Cutting: Optimized parameters deliver clean, burr-free edges requiring minimal post-processing
• Heat-Affected Zone Control: Minimal HAZ preserves material properties
• Vibration Damping: Advanced damping system ensures stability during high-speed cutting

Smart Manufacturing Integration:

• Industry 4.0 Ready: OPC UA interface for seamless integration with MES/ERP systems
• Predictive Maintenance: Smart monitoring predicts maintenance needs before failures occur
• Cloud Connectivity: Remote programming and monitoring capabilities
• Energy Monitoring: Real-time energy consumption tracking and optimization

Industry Applications:

• Automotive & Transportation: Exhaust systems and components, Chassis and frame components, Roll cages and structural elements, Hydraulic tubing and lines, Bus and truck frame components

• Construction & Architecture: Structural steel fabrication, Handrails and balustrades, Space frame structures, Scaffolding components, Architectural features

• Furniture & Interior Design: Office furniture frames, Exhibition stand components, Retail display systems, Decorative elements, Lighting fixture frames

• Industrial Equipment: Hydraulic cylinders, Machine frames and guards, Conveyor system components, Agricultural equipment, Material handling systems

• Energy & Infrastructure: Wind turbine components, Solar panel mounting systems, Pipeline components, Electrical enclosures, Telecommunications towers

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Cutting Samples: